Registered: 04/04/02
Posts: 2
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#6521 - 09/29/03 01:47 PM
boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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so, any suggestions to explain why suddenly this week, the roadster's boiling over on trips over ten miles?.. only clues are that: 1. I think I'm losing the 50/50 coolant as I drive, as I start with it full when cold, but after 10-20 miles, the gauge starts to rise (it normally barely registers)... 2. the overflow is hot & foamy (foamy green coolant, not the beige foam that would suggest oil contamination)... 3. afterwards, I can add coolant to the system... 4. I don't see any obvious leaks anywhere (no,  JunkYardDog, I haven't put a new fs core in yet...was trying to pooch it until next spring to save some bucks for now...so there's still that patina corrosion on this core)... 5. no other issues, such as steam from the exhaust or loss of power, etc... any help would be appreciated...  epi
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#6522 - 09/29/03 01:52 PM
Re: boiling over
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Registered: 12/02/01
Posts: 7721
Loc: Vancouver, WA
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Hi chevrolet, If I remember correctly your vehicle had sat for a very long time before you received it. I would wager that debris has been loosened in the cooling system and has relocated in the radiator. Suggest you drain and "back flush" and observe what if anything comes out. 
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RAY Member Chat Group - Non-Geographical Region Chevradioman http://www.vccacolumbiariverregion.org/If I had known that growing old would be this much fun---I'd have done it sooner!
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#6523 - 09/29/03 01:57 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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ray, that's a very good point...it had gone about 200 miles in the previous 20 years...I've put 500 miles on it just this year... I'm familiar with back flushing on modern iron, but what's the best way to do it with this old boy?..  epi
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#6524 - 09/29/03 02:13 PM
Re: boiling over
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Registered: 12/02/01
Posts: 7721
Loc: Vancouver, WA
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I would disconnect both the top and lower radiator hose. Flush the radiator in BOTH directions and do the same for the block. If it has a thermostat installed remove it for this procedure. You would hope to see some BAD stuff coming out of both the radiator and block. 
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RAY Member Chat Group - Non-Geographical Region Chevradioman http://www.vccacolumbiariverregion.org/If I had known that growing old would be this much fun---I'd have done it sooner!
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#6529 - 09/30/03 06:44 PM
Re: boiling over
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Oil Can Mechanic
Registered: 04/26/02
Posts: 534
Loc: SW , OH
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Cooling problem possible solution.
May years ago I had a boil over problem with a 35 Standard Sedan. A long time-older VCCA member Everett Cooper gave me some advise. This was a solution that he used in the 30's fixing cars at a garage. I followed his advise and never had another problem. When I told him later that I followed his advise with no further problems he just grinned and smiled. The following may work for someone else.
1) Empty entire water cooling system. Drain from the lower radiator hose. Remove any thermostat. 2) Re-attach the hose 3) Here is where I hesitated. But after explaination I understood. Pour in to radiator 1 to 1-1/2 gallon of mineral spirits. Available at your local hardware store. Do not over fill. 4) Start engine. Let run for 10 minutes. This will circulate thru the cooling system and desolve grease build up from the water pump. 5) Shut engine off. Remove lower radiator hose. Drain liquid / sludge. Please be environmentally friendly with waste. 6) Repeat steps 3 - 4 - 5 7) After cleaning with two flushes now mix a solution of 50% Detergent ( TIDE LIQUID without bleach ) and warm water. Please mix to fill system. 8) Check that the hose is connected, Fill radiator 3/4 full with the detergent and water solution. 9) Start engine and let circulate. Run at idle for 10 minutes. 10) Shut engine off. Remove lower radiator hose. Drain liquid. Please be environmentally friendly with waste. 11) Repeat steps 8 - 9 -10 12) If you still are removing a lot of dirt repeat steps 8 - 9 - 10 one more time. 13) After the detergent / water solution is complete. Check to make sure all hoses are back in place. 14) Fill radiator with clear water. 15) Let run for 10 minutes at idle. 16) Shut off engine, drain from lower hose, reattach hose. 17) Repeat step 14 - 15 - 16 until water is clear. 18) Check packing nut for packing and ample grease. 19) Fill with your proven personel choice of coolant. Some prefer antifreeze, glycol, alcohol. I preferred plain water in a non presurized system.
As I said earlier I listened to a person that experienced these problems when the cars where daily drivers. I never had a problem again. In fact the car always ran cool. I have used the 5/8 hole in a sheet of brass in place of a thermostat. This is held in place between 2 housing gaskets. It is a time consuming project. But, it solved my problem. I know this was long. But I think alot of people could benefit from this process Good luck.
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Member 35+ years, been around since the beginning !
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#6530 - 09/30/03 08:52 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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chip, don't worry, I didn't take your message that way... how tight should the packing nut be?..I tightened it one complete turn, but was afraid to go further...didn't take much force to tighten, but then again, that 1" wrench is mighty long... I like this as a possibility for my problem, as it started after I turned down the grease cup...maybe I forced some old grease out that was helping the packing's seal?..  epi
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#6534 - 10/01/03 10:04 AM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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That is a good question. I played with the one on my '28 for a while. Right after I bought the car I decided maybe I should repack the water pump since I remember having to do that a lot with my Model A **** back in the early 50s. The pump would drip several drops of coolant when it was shut down after being driven for a while. I noticed the shaft housing bushing still had quite a bit of threads showing, I unscrewed the packing nut and slid it to the front of the shaft cleaned the threads,but didn't take any old packing out and wrapped a round of rope packing around the shaft, tried to start the nut and it barely started, I took the new packing out and started the nut back on, tightened it to where it was snug, with the engine idleing so that I could see if the belt was going to slip, in case I got the nut too tight, only about a couple of turns tighter than it originally was. It has not dripped more than a drop or two since and I haven't had to add more cooling than just replace the expansion loss (about three inches down into the radiator neck). I have only tightened it a couple of pulls (1/12 of a turn each pull)in the last 600 miles. I change oil every trip or 500 miles and check the packing nut and turn in the water pump grease cup a round or so, I have been useing the cream colored Lubriplate waterpump grease. I believe that having good clean packing properly tightened and useing a good waterpump grease will keep shaft wear down and also keep the pump from sucking air into the cooling system, which I am convinced causes many problems of over heating from foaming and burping coolant out the overflow. P.S. I see that B.B has decided to censor out some bad words including F  RD, Ha!
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Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6536 - 10/02/03 08:44 AM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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chip, thanks for the cautionary... the roadster foamed a little after the packing nut tightening, so I guess I'll try tightening a little more...other than seizing the water pump shaft from excessive frictional force, anything else I should be concerned about as I continue to crank the packing nut down?..  epi
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#6537 - 10/02/03 08:53 AM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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I got quite a "kick" out of the 1928 Repair manual, It reccomended using LYE (Sodium Hydroxide) to flush the radiator I am assumeing to get rid of the waterpump grease and other "oily' substances and acidity that contaminated the cooling systems back before good coolants with corrosion inhibitors were in common use. I don't guess there would be a problem of flushing that chemical down the sewer drain would there Chipper? Isn't it still a component of drain cleaners?
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6540 - 10/03/03 03:51 AM
Re: boiling over
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Backyard Mechanic
Registered: 01/04/02
Posts: 235
Loc: Onset,Ma.
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Hi Chevrolet, I chaced an overheating problem for a few months and finaly got it resolved. Rather than go through it again here, head for " Engine bottom noise" Aug 27,2002 and take a look...It may help. Good luck
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#6546 - 10/03/03 06:47 PM
Re: boiling over
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Shade Tree Mechanic
Registered: 07/09/02
Posts: 83
Loc: Calgary
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Vccason. that is an exelent program for flushing. Only thing I could add is to use a non foaming detergent. Plain Borax detergent was commonly used. Just my two cents worth.
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#6552 - 10/05/03 08:07 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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dog, well, I tightened the belt and went for a test run of about five miles...still a little overflow when I shut down back in the garage... the mystery continues...  epi
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#6553 - 10/06/03 07:37 AM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Is the fluid loss comeing out of the overflow tube? if it is you may be filling the radiator too full not allowing for expansion, or it may be that you aren't getting all the air that was sucked into the water pump out yet, before you start up each time top off the radiator and then after several trips check the fluid level if you can see it about 3 or 4 inches down below the neck try running it at that level, it should stabilize at that level, just check it each time and only add to fill to that point.
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6554 - 10/06/03 11:04 AM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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mrmack, I had been filling it to within an inch of the bottom of the neck, per recommendations from this forum in previous threads... is this too full?..  epi
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#6555 - 10/06/03 06:10 PM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Three inches is how far I can reach into the radiator on the 28, your car may be different, but the 28 will hold that level consistantly, with out heating or overflowing, that isn't very far down into the radiator, so it works for me.
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6557 - 10/07/03 11:24 AM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Chevrolet we have noticed a problem with the site, when I tried to post, as also happened to  JunkYardDog, we got a message that the site was out of space and we could not write to it, so I shortened my post......
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Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6562 - 10/08/03 08:43 PM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Gator ...since you asked.. I think we should delete every post and every thread that is over 30 days old... During the time that a post is available for viewing anyone wanting to save the material should save it to a disc or disc drive on his computer....What this site does not need to be is a vast reference library for chatter members of which there are over 2000, VCCA has no obligation to become baby-sitters for anyone outside of the club. (IMHO)
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Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6563 - 10/09/03 05:29 AM
Re: boiling over
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Registered: 04/11/02
Posts: 4232
Loc: Florida
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You are right about the site not becoming a library site for non-members. If we did this I would only support it if it was only available for members to see and use. This is the only VCCA 'library' I can use. I think the tech committee has looked into making some links "private, for members only". 
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See the USA in your Chevrolet...
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#6564 - 10/26/03 04:38 PM
Re: boiling over
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Shade Tree Mechanic
Registered: 03/01/02
Posts: 74
Loc: Canada
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I haven't read every reply but wonder if the baffle behind the water pump has rusted through? If you take the pump off and can see the water jacket around the cylinders then yes and the water won't pump and it will overheat. Happened to mine.
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Robin
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#6565 - 10/26/03 09:21 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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cabboy, hmmm, got a little time this week...maybe I could have a look see... anything I should know before pulling my water pump off?..  epi
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#6566 - 10/27/03 04:25 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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interesting discussion in 1912-28: new radiator cores that is similar to my problem that has been discussed in this thread... by swk1: Steve from The Filling Station here. You did not mention if the water is boiling or it is just foaming out. If you are running anti-freeze in your system, we do not recommend it. Since these cars do not use a thermostat, they are prone to foaming anti-freeze. If you run a water pump lubricant in your system instead of anti-freeze, you will eliminate the foaming problem. The exception to this would be in very cold climates where you need the protection from freezing. In these cases we recommend that you use the anti-freeze only in winter months and change to plain water (with lubricant) in spring. and jimokoontz: Another part of the equation is that the older cars don't have a pressurized system. It has nothing to do with a new radiator. After driving our 31 from 1965 until this summer I had the same problem after I put antifreeze in my original 31 radiator. Went to straight water and no problem. maybe I should dump the anti-freeze coolant and go with water & corrosion inhibitor before I pull the water pump?..
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#6571 - 11/24/03 06:35 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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well, the boiling over problem "healed" itself a month ago while I was still working through the many good suggestions posted here... I'm now thinking that ray was right from the very beginning...accumulated, loose crud, maybe blocking the radiator tubes?.. I'm going to do another flush this week to see if the problem stays fixed...I drained the system today and the three-week-old coolant is looking a little dirty already... at least I verified that there hasn't been a thermostat installed...  epi
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#6572 - 01/18/04 07:12 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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well, I finally had a chance to try looking for bubbles down the radiator neck while one of my sons cranked the engine, having first removed all but one spark plug...moved through all six without any bubbles appearing... btw, since the problem corrected itself a while back, there hasn't been any foaming, boiling over, oil or tan-colored foam, etc... either the water pump packing nut finally sealed adequately (thanks, chip) or the radiator blockage cleared enough (thanks, ray)...I did do a system flush a couple weeks ago as routine maintenance...  epi
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#6574 - 01/19/04 08:52 AM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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chip, thanks, chip...yes, I know that the problem will ultimately rear its ugly head again...but in the meantime, I'll continue running through the various good suggestions posted here to see if I can locate the source of the problem, or at least more clues... I think rather than install an overflow tank (wasn't an option, was it?), I'll go ahead and replace the radiator core & hoses, and rebuild the water pump (there aren't any packing nut threads showing)... any suggestions what parts I'll need for that pump repacking & where to purchase?..  epi
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#6575 - 01/19/04 09:58 AM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Gary Wallace sells water pump packing. I would try that before doing all the other stuff, unless you have done that already (re-pack the pump). Usually you will see a dripping of coolant after shutting down the engine if the re-packing is needed,a small drip is not unusual and usually just requires a couple or pulls on the packing nut to fix if you have an ample amount of threads showing. I don't know if any of the other Shade trees are useing "O" rings or not, maybe we can get some comments here about that. Is there any literature out there about re-packing the Chevrolet water pumps, and useing a packing hook? I learned this years ago when I was a teenager driving a Model "A" Fourd.
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6576 - 01/19/04 10:42 AM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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mack, thanks for the reply...no, I don't see any dampness whatsoever around the shaft...I'm just following through with chip's suggestion that air may be sucking through this packing while operating... also, the core's at least 35 years old, if not original and previously, ray correctly pointed out that the roadster only went 500 miles during most of that period... so, I'm slowly going through all the options and hoping it's not internal...as I recently posted, it hasn't boiled over in the past few months, and I try to put 5-15 miles on it each week to keep things moving...  epi
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#6577 - 01/19/04 03:14 PM
Re: boiling over
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Maybe you just got it "broke to the saddle" and it is going to behave!
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#6579 - 01/20/04 12:23 AM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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I ran a compression test today and had these readings...first number is highest reading, followed by pressure held steady (except cylinder #5) after a few minutes: 1 67# 65# 2 65# 60# 3 68# 57# 4 60# 60# 5 55# 45# and continued to slowly bleed down 6 65# 60# they were all lower than I would have expected and #5 is a concern, of course...comments?..  epi
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#6581 - 01/20/04 01:26 PM
Re: boiling over
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Registered: 01/15/03
Posts: 2319
Loc: Bowtie, CA
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chip, how much is "drive it a lot"?..and "much worse"?.. I drive it no more than fifteen miles at a stretch, but I try to drive it at least once a week, sometimes just up the road & back (a mile or so)...  epi
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