Registered: 04/04/02
Posts: 2
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#205382 - 04/29/11 07:29 AM
rebuilt engine to tight
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Grease Monkey
Registered: 04/29/11
Posts: 3
Loc: sonoma california
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New to the forum and we really need some help. My friend & I had the engine from the 33 rebuilt at a local machine shop. All new bearings pistons rings etc...After installing it was so tight it wouldn't turn over with any of the plugs installed. (Starter,battery,cables are not the problem) After contacting the machine shop they told us that they farmed out the crank work to a "specialist" and were concerned when they couldn't turn the crank with the new bearing work complete. The specialist told them that it had to be that way and 75 lbs of torque were necessary for setup. Is this crazy?? On top of that they forgot the rear oil passage plug and when we tried to build initial pressure with a dog attatched to a drill with the distributor out oil came pouring out of the rear. Does anyone know of a machine shop in the Sonoma Ca area that has real knowledge?? Your help would be greatly appreciated
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#205394 - 04/29/11 08:57 AM
Re: rebuilt engine to tight
[Re: ab_buff]
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Shade Tree Mechanic
Registered: 09/27/07
Posts: 117
Loc: Oregon
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I had some engines rebuilt by a good babbit man and he set them up as you described. He had me tow the car with plugs out for about a mile or so in third gear to limber things up, said they used to put new babbit bearing engines on a stand when new and burnish in the bearings. Remember too that the pistons and most everything else are tight also. after I towed the car I started it and ran it a couple of minutes for about ten times and then it was ready to carefully break in. After about 2000 miles I checked clearances and all were .0015.
Edited by J Franklin (04/29/11 08:58 AM)
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J Franklin
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#205398 - 04/29/11 09:44 AM
Re: rebuilt engine to tight
[Re: J Franklin]
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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Before I would tow the car and loosen up the babbit bearings, get the oil leaks fixed and put a full crankcase of Valvilene or Pennzoil 5W-20 conventional or whatever you prefer (not Synthetic) motor oil and once you get the engine running on it's own change to what you will run in the engine. With the sparkplugs out the only resistance will be the friction of the pistons and crankcase bearings. Have you been able to turn over the engine by hand? or by jacking up a rear wheel and rolling the wheel over with the transmission in 3rd gear? be careful pulling the car in gear, get up to about 15 MPH with the clutch pushed down and slowly let the clutch out, trying to keep the wheels from sliding or the clutch slipping, Have the battery fully charged and after you get the engine turning over after pulling ia around see if the starter will turn the engine over. I had to do that with my first 34 Chevy truck when I put in new rods, but I had gas in the tank and sparkplugs, the engine would start and run at a fast idle after being pulled for a 1/2 mile or so. but that was a long time ago when I was 13. We didn't have booster cables till much later, or battery charger at home then, so the only way to start a car with a dead battery was to pull it around the quarter section, back to the house, work on the engine and go around again till it ran. All my driving was on county roads and rabbit hunting in the pasture.
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Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#205426 - 04/29/11 04:40 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Shade Tree Mechanic
Registered: 03/03/11
Posts: 40
Loc: Mass, USA
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I have not cranked the 33 after the rebuild that was done over the winter. Finished the wiring harness, and soldering up the lights today. The crank was in great shape during the rebuild, so the mains could be replaced with standard mains. All I know is 2 were perfect, and the 3rd was within tolorances. So the question would be, do I have a better chance of this pig cranking than if I had needed precision mains? 2nd. Because the valves are set so tight, (.006intake and .008exhaust)does that play a part in hard cranking? Or might be part of the original threadsStoboro's problem?
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Maudslay33 1933 1 1/2 Ton Master 1928 Studebaker President FA 8c 1962 Buick Special Wagon
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#205437 - 04/29/11 05:37 PM
Re: rebuilt engine to tight
[Re: ab_buff]
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Grease Monkey
Registered: 04/29/11
Posts: 3
Loc: sonoma california
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Thanks for the help...We have the original shop manual that clearly states that after the crank has been set up "turn the crank by hand" After that, without rods, it is connected to a "run in machine for 45 min". The engine will turn over without plugs, but even installing a single plug will keep it from turning more than an anemic couple of revolutions. I did consider 12 volt option, very tempting, but the starter rebuilder warned against it. Actually we did try to tow it...lots of tire marks on the long driveway, and then the fact that they left the oil passage plug out maybe we're lucky it didn't start. I have rebuilt post-war 6 volt engines, tight yes, but this is extreme. So there seems to be two diverging paths, tight crank on setup (75 lbs of torque??) or able to turn it by hand. Maybe we should take a vote. I will contact the machine shop in Oakland...More opinions are better!!
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#205440 - 04/29/11 05:45 PM
Re: rebuilt engine to tight
[Re: Maudslay33]
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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The valve clearance adjustment won't cause extra friction, however sticking valve stems in the valve guides can cause bent and broken pushrods. Myself, I wouldnt tow a car with an engine that can't be rotated with a pry bar in the flywheel ring gear teeth, I think that is TOOO darned tight. Are there shims in the rod bearing caps?
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Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#205447 - 04/29/11 06:15 PM
Re: rebuilt engine to tight
[Re: MrMack]
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Grease Monkey
Registered: 04/29/11
Posts: 3
Loc: sonoma california
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The valves guides are good, not sticking. With great effort and a 24" pry bar you can turn over the engine using the ring gear teeth. By the way, what is the consensus on initial run in at first start? The machine shop recommended start and run 2,000 rpm for 20 min, something common for cam break in on more modern engines.
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#205456 - 04/29/11 06:43 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Shade Tree Mechanic
Registered: 03/03/11
Posts: 40
Loc: Mass, USA
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when I asked that question, it was just long enough for the entire engine to reach 175 degrees. hot and expanded.
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Maudslay33 1933 1 1/2 Ton Master 1928 Studebaker President FA 8c 1962 Buick Special Wagon
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#205585 - 04/30/11 05:00 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Oil Can Mechanic
Registered: 01/23/10
Posts: 651
Loc: Indianoplace
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I can tell ya right now the clearances werent proper. Being a machine shop, they should have noted this AND corrected the problem. A good rebuild is not so tight to were you have to jump the starter with a 12 volt battery or tow the car (no pun intended) and im PRETTY positive they didnt do that from factory. Trouble is with modern machine shops are that when it comes to OLD engines, 90% are not knowlagable in this department (a problem i see personally more often than i'd like) and the fact that out of those 90%, they leave any problems to be revealed last minute like; by the owner after the owner has spent a few hours installing the engine, only to be utterly and quite literally, dismayed. Hard to find a good...GOOD machine shop these days. It payes to be mechanically inclined.
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In my shop, quality is a standard, NOT and option.
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#205944 - 05/05/11 04:22 AM
Re: rebuilt engine to tight
[Re: stoboro]
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Shade Tree Mechanic
Registered: 03/03/11
Posts: 40
Loc: Mass, USA
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Stoboro, Yesterday I put the fuel my 33 and turned the key for the first time since being rebuilt over the winter. No turning this bad boy with a 6 volt battery. Actually sounds exactly as you describe. the 6 volt must have been solidly charged, cause the engine had a hard time trying to turn, the starter was trying and after 6 or 7 seconds of the power going to the starter(which was not turning much at all) it started to puff smoke.This was detected by the second man at the engine, and I stopped trying to crank immediatly as no to burn it up. the same conversation is going on over at the 32 forum with a 31 or 32 truck. I'll call the rebuilder today, and tell him to bring a strong 12 volt when he comes,I guess. I will post the results later today. Maudslay
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Maudslay33 1933 1 1/2 Ton Master 1928 Studebaker President FA 8c 1962 Buick Special Wagon
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#206165 - 05/07/11 06:08 PM
Re: rebuilt engine to tight
[Re: Maudslay33]
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Shade Tree Mechanic
Registered: 09/27/07
Posts: 117
Loc: Oregon
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Drag it to the top of a hill and then try to turn it over in third gear or roll a bit and hit the starter and let the clutch out.
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J Franklin
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#206177 - 05/07/11 07:42 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Oil Can Mechanic
Registered: 01/23/10
Posts: 651
Loc: Indianoplace
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If you feel you must bump start the car, you'd want it to be in second gear and i dont beleive you'd want to engage the starter becouse you'll tare the bendix up.
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In my shop, quality is a standard, NOT and option.
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#206718 - 05/14/11 10:44 AM
Re: rebuilt engine to tight
[Re: OilSpot]
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Shade Tree Mechanic
Registered: 09/27/07
Posts: 117
Loc: Oregon
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Tight engine = third gear start, you will not harm the starter as it will spin out when the engine starts. Back-fire (Advanced timing) is what will cause starter damage.
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J Franklin
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#206742 - 05/14/11 04:50 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Oil Can Mechanic
Registered: 01/23/10
Posts: 651
Loc: Indianoplace
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Thats just not something i would do. It's against my better half ill just say.
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In my shop, quality is a standard, NOT and option.
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#216903 - 08/20/11 08:06 PM
Re: rebuilt engine to tight
[Re: Chev Nut]
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Shade Tree Mechanic
Registered: 09/27/07
Posts: 117
Loc: Oregon
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I start first time and run only a few minutes or so (3-5) and listen real close then start it again and run it ten or so and check everything out before running it any more.
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J Franklin
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#217054 - 08/22/11 04:41 PM
Re: rebuilt engine too tight
[Re: chevy1937]
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Backyard Mechanic
Registered: 07/14/03
Posts: 270
Loc: vallejo, ca
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I know it's a hassle but I would add a couple thousandths of shims under the rods and mains, run it a while then pull down the caps and see where the wear is. I still have a good set of babbit scrapers but who knows what I'm talking about or even how many still know the technique? Babbit bearings on small engines should be set up properly if you want to do it the right way and not have problems 5 thousand miles down the road (or less.....). The boring bar sets up the mains, not the rods. Get them too tight and you risk rubbing out the material due to high friction; then you will wish you had done it right in the first palce.
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ron
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#217328 - 08/24/11 09:13 PM
Re: rebuilt engine too tight
[Re: Chev Nut]
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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I'll agree with Gene on the older splish splash sling and dippy-do engines gets a major part of the lower works luberication from the rotation of the crankshaft and rods.
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#217779 - 08/29/11 05:33 PM
Re: rebuilt engine too tight
[Re: MrMack]
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Shade Tree Mechanic
Registered: 10/07/03
Posts: 153
Loc: Abingdon, VA
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An update: good and semi-bad news. The good--engine running great except for heating issues. When the spark plugs were removed, the starter would barely turn over the engine. With spark plugs in, not a chance. We towed the car around the yard in second gear(with spark plugs out) for a few laps with my brother's Farmall A. Then put the spark plugs in and the starter was able to turn the engine over and it fired right up. Ran it for about 10 minutes and it got hot, so shut it down. After cooling, it was again too tight for the starter to spin. So hooked it back up to the Farmall A and did a tow start. Let it run again for about 10 minutes or so--got hot again and shut down. After cooling, it was able to turn with the starter and has ever since. Good oil pressure as well--for what little these carried. But it still wants to overheat when sitting still. I don't have it road worthy yet (see semi-bad news below), so not able to drive to see if will stay cool with air moving over the radiator. I'm hoping that as it breaks in, the heating tendency will abate. Also, the timing is a guess right now--we forgot to bring the timing light so it may be advanced too much. And the cylinders have been bored to .060 over--I hope that the heating is NOT being caused by the oversize bores. Any thoughts--is .060 too much? Brand new, NOS, flushed and inspected radiator and block cleaned out--so shouldn't be due to the cooling system. I did put in a Gano filter (because I thought there still might be some rust flakes in the block and wanted to catch those before they got into the radiator--my brother thinks the Gano filter could be restricting the flow-but I would think the thermostat would restrict far more). If still wants to get hot, I'll take out the thermostat for awhile. The semi-bad news and why not on the road: I had put new brake cylinders and hoses on the back and we then bled the system. After pulling the car into my Dad's garage, heard this "glorp" and a whole bunch brake fluid was puked out onto the nice clean floor. Found the steel brake line from the master cylinder to the tee block had sprung a leak--and I apparently have been very lucky it didn't happen long before. Someone (before I got the car in 1983 and it's been a regular driver) had soldered up a hole in the line--it looks like the speedometer cable had worn a hole in the line! The solder gave way. So will need to replace this line--front rubber hoses are fairly new and other steel lines look good. And the tail light sockets now have shorts in them (original wiring), so got to rewire that before getting on the road. Next is hook up the headlights (my brother put in a new wiring harness for me), put the hood back on, and should be ready to go!  Thanks again for everyones input!
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"The cost of living hasn't affected it's popularity." - Mark Twain
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#217807 - 08/29/11 10:00 PM
Re: rebuilt engine too tight
[Re: Chev Nut]
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Shade Tree Mechanic
Registered: 09/27/07
Posts: 117
Loc: Oregon
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If the timing is too retarded it will overheat, don't ruin your new job so watch the temp closely.
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J Franklin
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#217865 - 08/30/11 02:32 PM
Re: rebuilt engine too tight
[Re: AntiqueMechanic]
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Shade Tree Mechanic
Registered: 10/07/03
Posts: 153
Loc: Abingdon, VA
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Sorry that my profile doesn't indicate it, but I've been a member of the VCCA since the mid-1980's (don't remember exactly when, but shortly after I got the car in 1983). I don't have my card in my wallet presently (guess I'm not a card carrying member)  , or could otherwise give the member number and update the profile. I'll try not to be a "lurker" on the forum and should make more of an effort to contribute. I've always appreciated everyone's help and Gene has been of great assistance. The Tech Tips in the G&D have always been appreaciated and I hope Gene and others are able to continue. Best regards, --Joel
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"The cost of living hasn't affected it's popularity." - Mark Twain
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#219764 - 09/22/11 03:58 PM
Re: rebuilt engine too tight
[Re: 1936chev]
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Shade Tree Mechanic
Registered: 10/07/03
Posts: 153
Loc: Abingdon, VA
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A quick update: The car has been driven almost 200 miles now and doing well (except for some old gas causing the carb needle/seat to stick closed)  . As long as on the move and not on too prolonged of a pull (we live in the Appalachians...), it doesn't overheat. But one concern: It didn't seem to have as much power as should. Plenty of torque at low RPMs, but not much for acceleration. I'm going to re-adjust the valves while hot(set with a pretty big gap cold for rebuild). Using a timing light, the timing was set with the ball on the pointer. But by using the octane adjustment on the distributor, advancing two degrees gave it a good bit more power. Would it hurt to try advancing it a little more?
Edited by 1936chev (09/22/11 03:59 PM)
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"The cost of living hasn't affected it's popularity." - Mark Twain
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#219804 - 09/23/11 06:39 AM
Re: rebuilt engine too tight
[Re: kevin47]
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Registered: 12/14/01
Posts: 11880
Loc: Central Texas
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You can use the timing light to set the timing so that the ball is just at the edge of the window rather than in the center under the marker.
_________________________
Lone Star Region Chat Group Chapter member http://www.lsrclub.orgLife's a long winding trail, ride a good horse!
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#219830 - 09/23/11 06:07 PM
Re: rebuilt engine to tight
[Re: stoboro]
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Registered: 09/15/02
Posts: 810
Loc: Bracebridge Onatrio,Canada
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Does this engine not use an oil slinger in the rear instead of a seal? My understanding is that if you build pressure with a drill, oil will run out the rear because the crankshaft isn't moving.
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My 1951 1 Ton is now on the road! My present project is a 1938 Master Town Sedan.
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